Teledyne Reynolds (TRI) offers an extensive selection of single pin high voltage connectors and cable assemblies, some of which have been in production for more than 60 years, reflecting TRI's relentless commitment to engineering, quality and customer service.


TRI leads the connector industry worldwide in the design of high voltage connectors and cable assemblies rated for use at voltages from 5 kVDC to 50 kVDC at altitudes of 70,000 feet (21.34 km) and above while exposed to temperatures as low as -55°C and up to 125°C.  While not all connector designs offerred by TRI in this website are designed to operate at those extremes, all will perform with a high degree of reliability when operated as specified.

Features include:

  • Several families of products are available as co​nnector kits, also called bag assemblies, to allow for assembly at the customer's location or field installation
  • Pre-terminated and tested cable assemblies built to length for customers that prefer a complete solution
  • Connectors that use Teledyne Reynolds' patented Advanced Interface Sealing System™. Technologically advanced, these connectors represent the state-of-the-art in high voltage connector design and manufacture.

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31​​ ​​​• 6.5 k​VD​C Se​a Lev​el​​​
310 SL 15 k​VDC 70,000 ft (21.34 km)
311 15 k​​VDC 70,000 ​ft (21.34 km)​

​​Operating Temperature

-40º to 85ºC​​​​​​​ 

Current Rating
10 Amps

​​Features:​

31 Series - Sea level rated reliable coaxial connectors available as plug connectors, kits and assemblies.

310 Series - Similar​ to the 31 Series, but with an interface seal for operation at 70,000 feet (21.34 km).

311 Series - Interface seal for operation at 70,000 feet (21.34 km), shell-to-shell grounding spring finger shield and three polarizations to prevent cross-mating when multiple connectors are used in close proximity of each other.

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600​​ ​​​• 5 k​VD​C Se​a Lev​el​​​
600 SL 10 k​VDC 70,000 ft (21.34 km)
​610 5 k​VDC •​​ Sea Lev​el​​​
610 SL 10 k​​VDC 70,000 ​ft (21.34 km)​

​​Operating Temperature

-55º to 125ºC​​​​​​​ 

Current Rating
5 Amps

A complete line of subminiature, highly reliable coaxial high voltage connectors for Aerospace and Defense use.  Small size for applications with tight space constraints, rated for operation at 70,000 feet. Hard vacuum of deep space shielded and non-shielded versions.

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531​ SL​​ ​​​• 10 k​VD​C Se​a Lev​el​​​
531 15 k​VDC 70,000 ft (21.34 km)
​521 SL  20 k​VDC •​​ Sea Lev​el​​​
521 25 k​​VDC 70,000 ​ft (21.34 km)​

​​Operating Temperature

-40º to 85ºC​​​​​​​ 

Current Rating
531, 531 SL    10 Amps
521, 521 SL    17 Amps
 
A series of high voltage connectors designed to minimize the risk of electrical shock through the use of recessed contacts. Ideal for laboratory and research applications, but also well suited for use in power supplies and other systems where reliable high voltage connections are essential.

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C 730​​​​ ​10 k​VD​C
C 737 15 k​VDC
C 720  20 k​VDC
C 727 25 k​​VDC
C 735 30 k​VDC
C 740​​ 40 k​VDC
C 750 •​50 k​VDC

​​ 
Altitude Rating
70,000 ft (21.34 km)

Operating Temperature
-55º to 95ºC​​​​​​​

Current Rating
13 Amps​

"C" Series high voltage cable assemblies and receptacles are widely used in electronic countermeasure (ECM) systems, ground and airborne power supplies, radar and almost any application where high voltage components need to be interconnected reliably. The C Series assemblies are intermateable with various LGH™ interfaces.

The plug end is molded onto a desired length of silicone cable and can be ordered as single-ended, double-ended cable assemblies with or without shielding. 

LGH is a trademark of Tyco Amp, Inc.

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730​​​​​ ​​​​• ​10 k​VD​C
737 15 k​VDC
720  20 k​VDC
727 25 k​​VDC
 

Altitude Rating
70,000 ft (21.34 km)

Operating Temperature
-55º to 125ºC​​​​​​​ 

Current Rating
13 Amps 


The "7" Series high reliability, high voltage cable assemblies and receptacles are similar to the C Series in that they are also intermateable with various LGH™ interfaces. The primary differences to the C Series are:

  • Operating temperature range of -55° to 125°C due to incorporation of annular sealing rings on the plug insulator
  • Plugs can be ordered as kits that can be terminated to wire by the customer 
  • Either silicone rubber or silicone coated FEP wire can be used with the plug bag assemblies 
  • Fluorosilicone rubber insulators are available for applications where Coolanol® or other fluids that cause silicone rubber to swell may exist 
  • Plastic bodies are used in the plug design to captivate the coupling nut and prevent tearing of silicone insulators from over-torquing during mating

LGH  is a trademark of Tyco Amp, Inc. and Coolanol is a registered trademark of Exxon Mobil Corporation  

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PeeWee Series ​​•​ 12 k​VD​C


Altitude Rating

70,000 ft (21.34 km)
Operating Temperature
-55º to 125ºC​​​​​​​ 
Current Rating
5 Amps 

The PeeWee Series is one of a family of subminiature, high voltage connectors for use in applications where dense electronic packaging is required. The PeeWee Series uses the Teledyne Reynolds' patented Advanced Interface Sealing SystemTM. This is a unique method of sealing the high voltage interface at reduced atmospheric pressure to enable the series to be rated at 12 kVDC at 70,000 ft with a temperature range of -55° to 125°C.​

By using PeeWee connectors, it is possible to package or re-package a high voltage power supply into multiple modules which can be easily and reliably mated and un-mated with one another. This packaging technique permits the pre-testing of individual modules as they are being manufactured and the ability to replace modules or perform routine maintenance in the field, when necessary.

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SID Series ​​•​ 15 k​VD​C


Altitude Rating

70,000 ft (21.34 km)

Operating Temperature
-40º to 95ºC​​​​​​​
 

Current Rating
5 Amps 

This series of push-on/pull-off Silicone In-line Disconnect (SID) connectors provides a reliable 15 kVDC high voltage connection for use in military and aerospace applications. In addition to the SID Series' unique interface sealing system allowing the mated connectors to perform well under vibration, shock, altitude and temperature extremes, it also provides excellent corona (partial discharge) characteristics in pulsed DC and AC applications. ​​

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​​
Century+TM Series​​ ​​ 18 k​VD​C


Altitude Rating

70,000 ft (21

.34 km)

Operating Temperature
-55º to 125ºC​​​​​​​
 

Current Rating
5 Amps 

The Century+TM Series products employ a slightly larger Advanced Interface SealTM than that used in the the PeeWee Series enabling the rating of 18 kVDC at 70,000 ft. While the standard assemblies are single pin, this series has been widely used in special, multi-pin applications for laser gyroscopes, laser range finders and TWT interconnections in ECM and radar high voltage power supplies.

Century+TM receptacles come in, both, molded plastic and hermetic ceramic-to-metal brazed options.

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Maxxum Series 25 k​VD​C


Altitude Rating

70,000 ft (21.34 km)

Operating Temperature
-55º to 125ºC​​​​​​​ 

Current Rating
13 Amps

Maxxum Series connectors are robust in their construction, using stainless steel for the threaded coupling nut and body while also incorporating Teledyne Reynolds' patented Advanced Interface Sealing SystemTM for unmatched electrical performance at reduced atmospheric pressure. In addition, the cable assemblies use FEP insulated cable with a double braid crimped directly to the stainless steel body of the connector.

This series is ideally suited for use as a high power, TWT collector interconnect or in E-beam inspection equipment where a low partial discharge design and hermetic feedthrough are required.

Maxxum Series receptacles come in, both, molded plastic and hermetic ceramic-to-metal brazed options.

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